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研究生: 侯仲哲
研究生(外文): Chung Che Hou
論文名稱: 二氧化碳/氫氣雙成分混合氣體之變壓吸附模擬研究
論文名稱(外文): Simulation study of Pressure Swing Adsorption process for the CO2/H2 mixture
指導教授: 盧贊生 盧贊生引用關係
指導教授(外文): T. S. Lu
學位類別: 碩士
校院名稱: 長庚大學
系所名稱: 化工與材料工程學系
學門: 工程學門
學類: 化學工程學類
論文種類: 學術論文
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 117
中文關鍵詞: 變壓吸附 活性碳 氫氣 二氧化碳 正交配置法
外文關鍵詞: pressure swing adsorption activated carbon hydrogen gas carbon dioxide orthogonal collocation method
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本研究以非恆溫變壓吸附分離程序(Pressure Swing Adsorption, PSA)處理合成氣體(60% H2和40% CO2)作為吸附程序模擬的對象,使用的吸附劑是活性碳(activated carbon),目的是將二氧化碳及氫氣分離回收,以達到二氧化碳捕捉封存及氫氣應用於發電工業中。
本模擬程式以正交配置法(Orthogonal Collocation Method)結合FORTRAN程式對時間作積分,利用配置點個數將整個吸附塔作分割,計算出不同時間下的操作溫度、濃度,經重複循環計算後達到擬穩定態為止。
本研究所使用的系統是單塔四步驟非恆溫吸附程序,並參考N. Casas et al. [1] 所使用的操作參數,經模擬與文獻的結果符合後再藉由模擬不同的操作變數來探討活性碳對產物濃度、產物回收率的影響。
經過數種操作變因探討後得到,當進料線性流速為8.418 cm/s,二氧化碳的捕捉率可以提升到62.7%、純度60.3%;氫氣的回收率則是下降至86%、純度70.2%。當進料溫度(T)由308.15 K升高至318.15 K,二氧化碳的捕捉率由47.6%提升至47.8%,二氧化碳的純度從45.7%提升至46%;氫氣的回收率由90.8%提升至91.4%,氫氣的純度則變化很小。當第二階段操作時間(t_2)由40 s增加至60 s,則能有效地將氫氣的回收率從90.8%提升至99.8%,氫氣的純度則是由76.7%些微下降至75.1%。若第二階段操作時間(t_2)由40 s減少至20 s,則能將二氧化碳的捕捉率由47.6%提升至95%,二氧化碳純度由45.7%提升至47.1%;雖然氫氣的回收率會下降至73%,可是純度卻提升至87.7%。

The non-isothermal pressure swing adsorption (PSA) process is used to separate binary syngas (60% H2 and 40% CO2) in this simulation study, the activated carbon is packed in the adsorption bed as the adsorbent. The feature of this study is to capture high concentration carbon dioxide and hydrogen gas, the former can be recovered and stored and the latter can be used in power generation industry.
This simulation program combined orthogonal collocation method and FORTRAN software to solve the problem. The temperature and concentration in the bed are integrated with respect to time by FORTRAN programming code. The simulation is stopped when the system reaches cyclic pseudo-steady state.
Single-bed four-step non-isothermal pressure swing adsorption process have been used in this study. The operating parameters and conditions used in this study are referred to the paper N. Casas et al. [1]. After confirming the simulation result is similar to the reference paper, we then discussed the influence of product concentration, product recovery and product purity under different operating conditions.
After several operating conditions discussion, when the feed linear velocity is 8.418 cm/s, both the capture rate and purity of carbon dioxide can be elevated to 62.7% and 60.3%, however, the recovery and the purity of hydrogen gas was then declined to 86% and 70.2%. When the feed temperature increased from 308.15 K to 318.15 K, both the capture rate and purity of carbon dioxide can be elevated to 47.8% and 46%; the recovery of hydrogen gas was also elevated to 91.4% and the purity of hydrogen gas has no significant change. Increasing the time of step two from 40 s to 60 s may elevate the recovery of hydrogen gas to 99.8% effectively, thus the purity of hydrogen gas decreased slightly to 75.1%. Decreasing the time of step two from 40 s to 20 s elevates both the capture rate and purity of carbon dioxide to 95% and 47.1%, in the mean time, the recovery of hydrogen gas declined to 73% and the purity was then elevated to 87.7%.

目錄
指導教授同意書
口試委員審定書
致謝……………………………………………………………………...iii
摘要……………………………………………………………………...iv
Abstract…………………………………………………………………..vi
目錄…………………………………………………………………….viii
圖目錄…………………………………………………………………...xi
表目錄………………………………………………………………….xiv
緒論……………………………………………………………...1
1.1 研究目的…………………………………………………………4
原理及文獻回顧………………………………………………...5
2.1 吸附現象…………………………………………………………5
2.1.1 吸附及脫附基本原理……………………………………….5
2.1.2 吸附種類…………………………………………………….6
2.1.3 吸附程序簡介……………………………………………….9
2.1.4 吸附劑的選擇……………………………………………...10
2.1.5 變壓吸附(PSA)基本操作步驟……………...……………..12
2.2 文獻回顧………………………………………………………..16
2.2.1 PSA程序之發展與改進………………………………...…16
2.2.2 質傳速率模式……………………………………………...19
2.2.3 以PSA製程回收二氧化碳的應用………………..………21
2.3 程序模擬範例的簡介…………………………………………..24
數學模式與研究方法………………………………………….29
3.1 數學模式之基本假設…………………………………………..30
3.2 統御方程式……………………………………………………..31
3.2.1 吸附平衡關係式…………………………………………...32
3.2.2 定義無因次變數…………………………………………...34
3.2.3 正交配置法………………………………………………...37
3.3 參數推導………………………………………………………..40
3.3.1 熱傳係數…………………………………………………...40
3.3.2 質傳係數與軸擴散係數…………………………………...41
3.4 起始條件與邊界條件…………………………………………..42
3.5 數學模式自由度分析…………………………………………..45
3.6 系統性能指標…………………………………………………..47
3.7 電腦求解步驟…………………………………………………..49
結果與討論…………………………………………………….51
4.1 程序模擬範例的驗證……………………….………...………..53
4.2 固定P_L、T、u、t_1~t_4,探討P_H之影響…………………………..57
4.3 固定P_H、T、u、t_1~t_4,探討P_L之影響……………………....60
4.4 固定P_H、P_L、u、t_1~t_4,探討T之影響……………….……..63
4.5 固定P_H、P_L、T、t_1~t_4,探討u之影響………………...…….66
4.6 固定P_H、P_L、T、u,探討t之影響………………..........……..69
4.6.1 固定t_1、t_3、t_4,探討t_2增加之影響……………….…….69
4.6.2 固定t_1、t_3、t_4,探討t_2減少之影響………………..……72
結論…………………………………………………………….75
符號說明………………………………………………………………...77
參考文獻………………………………………………………………...81
附錄 A、PSA程序模擬結果數據表…………………….……………85

圖目錄
圖2-1-1、吸附及脫附現象示意圖………………………….…………..6
圖2-1-2、雙塔式PSA程序裝置……………………………..………..14
圖2-1-3、吸附床內質量傳送區域之發展情形……………...……......15
圖2-3-1、PSA系統四階段操作示意圖……………………...……......28
圖3-1、電腦求解步驟流程圖…………………………………..……..50
圖4-1-1、PSA系統操作時的壓力分佈圖…………………………….54
圖4-1-2、PSA系統操作時的溫度分佈圖…………………………….54
圖4-1-3、PSA系統操作時的線性流速分佈圖……………………….55
圖4-1-4、氫氣與二氧化碳在第二階段的莫耳分率分佈圖……...…..55
圖4-1-5、氫氣在第二階段吸附塔內不同位置的莫耳分率分佈圖….56
圖4-1-6、二氧化碳在第二階段吸附塔內不同位置的莫耳分率分佈圖
…………………………………………………………………………...56
圖4-2-1、沖洗壓力(P_H)對二氧化碳的捕捉率與純度之影響………..58
圖4-2-2、沖洗壓力(P_H)對二氧化碳的產率之影響………….……….58
圖4-2-3、沖洗壓力(P_H)對氫氣的捕捉率與純度之影響……….…….59
圖4-2-4、沖洗壓力(P_H)對氫氣的產率之影響………….…….………59
圖4-3-1、沖洗壓力(P_L)對二氧化碳的捕捉率與純度之影響………...61
圖4-3-2、沖洗壓力(P_L)對二氧化碳的產率之影響…………………...61
圖4-3-3、沖洗壓力(P_L)對氫氣的捕捉率與純度之影響……………...62
圖4-3-4、沖洗壓力(P_L)對氫氣的產率之影響………...………………62
圖4-4-1、進料溫度(T)對二氧化碳的捕捉率與純度之影響…………64
圖4-4-2、進料溫度(T)對二氧化碳的產率之影響……………………64
圖4-4-3、進料溫度(T)對氫氣的捕捉率與純度之影響………..……..65
圖4-4-4、進料溫度(T)對氫氣的產率之影響…………………………65
圖4-5-1、進料線性流速(u)對二氧化碳的捕捉率與純度之影響……67
圖4-5-2、進料線性流速(u)對二氧化碳的產率之影響………………67
圖4-5-3、進料線性流速(u)對氫氣的捕捉率與純度之影響………....68
圖4-5-4、進料線性流速(u)對氫氣的產率之影響……………………68
圖4-6-1、增加第二階段操作時間(t_2)對二氧化碳的捕捉率與純度之影
響…………………………………………………..………...70
圖4-6-2、增加第二階段操作時間(t_2)對二氧化碳的產率之影響.......70
圖4-6-3、增加第二階段操作時間(t_2)對氫氣的捕捉率與純度之影響
…………………………………………………………………………...71
圖4-6-4、增加第二階段操作時間(t_2)對氫氣的產率之影響………....71
圖4-6-5、減少第二階段操作時間(t_2)對二氧化碳的捕捉率與純度之影
響…………………………………………………………….73
圖4-6-6、減少第二階段操作時間(t_2)對二氧化碳的產率之影響.......73
圖4-6-7、減少第二階段操作時間(t_2)對氫氣的捕捉率與純度之影響
…………………………………………………………………………...75
圖4-6-8、減少第二階段操作時間(t_2)對氫氣的產率之影響……...….75

表目錄
表2-1、物理吸附及化學吸附主要差異比較表………………..……....8
表2-3-1、PSA系統操作參數……………………………….……..….25
表2-3-2、PSA系統操作方向與條件………………………….…...…26
表2-3-3、PSA系統各階段操作時間及總操作時間…...………….….27
表3-3、PSA程序的性能指標…………………………………...…….48

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